Engine Misfire When Cold : Case Study & Solution

Engine Misfire When Cold
Engine Misfire When Cold

Case Study : Engine Misfire When Cold on Mercedes E Class W212 with M271

Complaint: Engine Misfire When Cold

In this article, we’ll explore a common issue faced by Mercedes-Benz E Class W212 owners, specifically the problem of Engine Misfire When Cold. The case study we’ll discuss highlights how this problem was diagnosed and resolved in a vehicle equipped with the M271 engine. The symptoms included long cranking during cold starts, unusual engine bay noises, and a persistent check engine light.

Engine Misfire When Cold
Engine Misfire When Cold

Customer Complaint

The vehicle arrived at the workshop with the primary complaint of an Engine Misfire When Cold. The owner noted that the vehicle experienced long cranking times during cold starts, accompanied by a rough idle and strange noises emanating from the engine bay. Additionally, the check engine light was illuminated, indicating a more serious underlying issue.

Engine Misfire When Cold
Engine Misfire When Cold

Diagnostic Process

To accurately diagnose the Engine Misfire When Cold, the first step was to connect the Xentry diagnostic tool to the vehicle. Upon scanning the engine control unit, the following fault codes were identified:

  • P001477: The position of the exhaust camshaft (cylinder bank 1) deviates from the specified value; the commanded position cannot be reached.
  • P001177: The position of the intake camshaft (cylinder bank 1) deviates from the specified value; the commanded position cannot be reached.
  • C003100: The left front wheel speed sensor has a malfunction.
  • C003164: The left front wheel speed sensor has a malfunction; there is an implausible signal.
Engine Misfire When Cold
Engine Misfire When Cold

The presence of fault codes P001477 and P001177 indicated a problem with the camshaft timing, which could directly contribute to the Engine Misfire When Cold.

Root Cause Analysis

After discussing the symptoms with the customer and reviewing the diagnostic data, it was clear that the issue lay within the engine’s timing system. The intake and exhaust camshaft positions were not aligning with the specified values, causing the engine to misfire when cold. This misalignment was likely due to wear or damage to the camshaft sprockets.

To confirm this suspicion, the engine tappet cover was removed, and a visual inspection of the timing marks on the camshaft sprockets was conducted. As anticipated, the timing marks were misaligned, and the sprockets appeared worn, with weakened tension.

Engine Misfire When Cold
Engine Misfire When Cold

Resolution

The solution to the Engine Misfire When Cold involved replacing the Engine Camshaft Adjuster Timing Sprocket Actuator Gear. The new sprockets were installed, and the timing marks were carefully aligned to the correct positions. After reassembling the engine and clearing the fault codes, the vehicle was started.

Engine Misfire When Cold
Engine Misfire When Cold

The results were immediate and conclusive:

  • The Engine Misfire When Cold was resolved.
  • The long cranking time during cold starts was eliminated.
  • The engine ran smoothly without any unusual noises.
  • The check engine light was no longer illuminated.

Conclusion

This case study of a Mercedes-Benz E Class W212 with an Engine Misfire When Cold highlights the importance of accurate diagnosis and attention to detail when dealing with engine timing issues. By identifying the root cause—worn camshaft sprockets—and addressing it with the correct parts and procedures, the vehicle’s performance was fully restored. For those experiencing similar symptoms, timely intervention can prevent more severe engine damage and ensure a smoother, more reliable driving experience.

What causes misfiring in Mercedes Benz?

Misfiring in a Mercedes-Benz can be caused by various factors, which can range from simple issues like spark plugs to more complex problems such as engine timing. Here are some common causes of misfiring in Mercedes-Benz vehicles:

1. Faulty Spark Plugs

  • Worn or Damaged Plugs: Over time, spark plugs can wear out, leading to weak or inconsistent sparks that cause the engine to misfire.
  • Incorrect Gap: If the gap between the spark plug electrodes is too wide or too narrow, it can result in inefficient combustion, leading to misfires.

2. Ignition Coil Issues

  • Failed Ignition Coils: The ignition coil is responsible for converting the battery’s voltage into a spark that ignites the fuel mixture in the engine. A faulty coil can result in weak or no spark, leading to a misfire.
  • Coil Pack Problems: In some Mercedes models, coil packs may fail, causing misfires in one or more cylinders.

3. Fuel System Problems

  • Clogged Fuel Injectors: Dirty or clogged fuel injectors can disrupt the fuel supply to the engine, causing lean fuel mixtures and misfires.
  • Fuel Pump Issues: A failing fuel pump can lead to inconsistent fuel pressure, resulting in poor fuel delivery and engine misfires.

4. Vacuum Leaks

  • Leaking Hoses: Vacuum leaks can cause an imbalance in the air-to-fuel ratio, leading to a lean mixture and subsequent misfiring.
  • Faulty Intake Manifold Gasket: A damaged intake manifold gasket can cause air leaks, leading to misfires and poor engine performance.

5. Sensor Failures

  • Oxygen Sensors: Faulty oxygen sensors can provide incorrect readings to the engine control unit (ECU), leading to improper fuel mixtures and misfires.
  • Mass Air Flow (MAF) Sensor: A dirty or malfunctioning MAF sensor can cause the engine to receive too much or too little air, resulting in misfiring.

6. Engine Timing Issues

  • Timing Chain/Belt Problems: If the timing chain or belt is stretched or worn, it can cause the engine’s valves and pistons to be out of sync, leading to misfires.
  • Camshaft Position Sensor Issues: A faulty camshaft position sensor can cause incorrect timing signals, leading to engine misfires.

7. Compression Issues

  • Worn Piston Rings: Worn or damaged piston rings can result in low compression in one or more cylinders, leading to misfires.
  • Leaking Valves: Damaged or poorly seated valves can cause compression loss, resulting in misfires.

8. ECU or Software Issues

  • Faulty ECU: The engine control unit (ECU) manages various engine functions. A malfunctioning ECU can send incorrect signals, leading to misfires.
  • Software Glitches: Occasionally, software bugs in the ECU can cause timing or fuel delivery issues, resulting in engine misfires.

9. Catalytic Converter Problems

  • Clogged Converter: A clogged catalytic converter can create backpressure in the exhaust system, leading to poor engine performance and misfires.
  • Oxygen Starvation: A faulty converter can cause the engine to run rich, starving the engine of oxygen and causing misfires.

10. Bad Fuel

  • Contaminated Fuel: Poor-quality or contaminated fuel can cause improper combustion, leading to engine misfires.

Addressing the root cause of misfiring in a Mercedes-Benz often requires a thorough diagnostic process, typically involving the use of specialized tools like the Xentry diagnostic system to identify fault codes and pinpoint the exact issue.