OM651 Engine: Full Guide & Known Issues

OM651 Mercedes
OM651 Mercedes

Mercedes OM651 2.1L Diesel (2008–2019)

Short take: The OM651 is Mercedes-Benz’s workhorse 2.1L inline-4 turbo-diesel, introduced in 2008 to replace the OM646. It powers everything from C /E-Class to Sprinter/Vito, prized for torque, economy, and Euro 5/6 compliance but it also has predictable weak points (timing system, injectors, EGR, water pump) that you can manage with preventive maintenance.

Looking for other engines? See our Mercedes Engine Types Hub.

OM651 Mercedes
OM 651 Mercedes

OM651 Quick Facts

  • Type: 2.1 L inline-4 turbo-diesel (CDI)
  • Power: 95–204 hp (varies by tune)
  • Torque: up to 500 Nm
  • Induction: single or bi-turbo (higher-output variants)
  • Emissions: Euro 5/Euro 6 (EGR + DPF + SCR/AdBlue)
  • Launched: 2008 (replaced OM646)
  • Use cases: C/E/S-Class, GLA/GLC/GLK, Vito/V-Class, Sprinter

Full Specifications

SpecDetails
Engine codeOM651
ConfigurationInline-4, turbo-diesel, DOHC
Displacement2,143 cc
Bore × Stroke83 × 99 mm
Compression~16.2:1
InjectionCommon-rail direct injection (CDI)
InductionSingle turbo or twin-turbo (variant-dependent)
Output range95–204 hp, 250–500 Nm
EmissionsEuro 5 / Euro 6 (EGR, DPF, SCR)

Power & Torque (by variant)

Badge / VariantPowerTorqueNotes
200 CDI / 200d~95–136 hp250–330 NmSingle turbo
220 CDI / 220d~136–170 hp300–400 NmOften twin-turbo
250 CDI / 250d170–204 hp400–500 NmTwin-turbo high-output
Sprinter tunes95–190 hp300–440 NmDurability-biased calibrations
OM 651 Mercedes
OM 651 Mercedes

Why the OM651 Works So Well

Common-rail CDI: precise metering, better cold starts & economy.

Twin-turbo (on higher trims): small HP turbo for low-rpm response + LP turbo for top-end airflow.

OM651 Turbo
OM 651 Turbo

Aftertreatment: EGR + DPF + SCR/AdBlue to meet Euro 5/6.

Packaging & versatility: fits luxury sedans and commercial vans alike.

OM 651
OM 651

Common Problems & Fixes

Use this as a quick diagnostic map. Link your case studies where relevant.

IssueSymptomsHow to DiagnoseFix / NotesDIY vs Pro
Timing chain stretch / guide wearRattle on cold start or high rpm, cam/crank correlation codesStethoscope at timing cover; scan for phase errorsReplace chain, guides, tensioner; update parts if applicablePro (timing work)
Delphi piezo injector faults (early)Rough idle, limp mode, rail pressure errorsRead P02xx codes, leak-off testReplace injectors; later magnetic types are more durablePro
Turbo issuesOil mist, whistle, low boost, lagSmoke test, boost test, shaft play checkReplace/overhaul turbo(s); inspect intercooler & hosesPro (diagnosis DIY)
EGR cloggingHesitation, rough idle, elevated sootVisual inspection, EGR command testClean EGR + intake; replace if valve motor failsDIY/Pro
Fuel/oil pump wearLow pressure warnings, noisePressure test; metal in filterReplace pump; flush systemPro
Water pump leaksCoolant loss, overheatingUV dye/leak check when hotReplace pump; inspect thermostat & hosesPro
AdBlue / DPF faultsWarning messages, derateScan NOx/DPF differentialsNOx sensor replacement, DPF regen or off-car cleanPro

Helpful case studies:

Rattling sound when accelerating : Case study & Solution

Mercedes Keep Losing Power : Case Study & Solution

Where Does Engine Coolant Go? : Case Study & Solution

Engine Is Leaking Oil : Case Study & Solution

Mercedes E300 Hybrid Not Starting: Case Study & Solution

Huge Engine Miss : Case Study & Solution

Hard Brake: Fix It With This Solution

Excessive Oil Consumption: Find the Cause Easily

Why Would Engine Light Come On: Steps to Resolve

Adblue System Fault See Owners Manual Mercedes: Steps to Solution

Effective Solutions for Diesel Particulate Filter Problems

Mercedes C300 Won’t Start: Easy Way to Fix

Maintenance Schedule

TaskIntervalNotes
Engine oil & filter10k–15k km (6k–9k mi)Use MB-approved low-SAPS (DPF-safe)
Fuel filter30k–40k kmProtects injectors & HP pump
Air filter20k–30k kmShorten in dusty use
Timing system checkFrom 150k km or at first rattleEarlier if long intervals/harsh use
EGR & intake clean80k–120k kmMore frequent on short-trip vans
Coolant / water pump inspectionEvery serviceLook for crust, staining, weep holes
AdBlue (SCR) healthAt each scanNOx sensors, injector, lines
DPF statusMonitor soot/regenForce regen if city-cycle clogged

Oil, Fluids & Service Notes

  • – Oil spec: MB 229.51 / 229.52 low-SAPS for DPF longevity
  • – Viscosity: 5W-30 (cold climates), 5W-40 (hot/heavy duty) per handbook
  • – AdBlue: keep topped; low fluid triggers power limits
  • – Warm-down: after heavy load, idle briefly to protect turbo bearings

Turbo Systems: Single vs Twin

  • – Single turbo: entry tunes (200 CDI/d) for simplicity and economy.
  • – Twin-turbo (bi-turbo): 220/250 CDI/d small HP turbo for low-rpm torque, larger LP turbo for high-rpm power.

Care tips: clean air filtration, oil changes on time, check boost hoses/clamps, allow post-load cool-down.

Is the OM651 twin turbo?
Is the OM651 twin turbo?

EGR System: Function & Care

  • – Purpose: recirculate exhaust to cut NOx.
  • – Failure mode: soot buildup → sticky valve → low flow codes/hesitation.
  • – Prevention: quality diesel, long enough drives for proper DPF regens; periodic intake/EGR cleaning.
OM651 EGR
OM651 EGR

Models Using OM651

Passenger cars

  • A-Class (W176) – A180d/A200d/A220d
  • B-Class (W246) – B180d/B200d
  • C-Class (W204, W205) – C200/220/250 CDI/d
  • E-Class (W212, W213) – E200/220/250 CDI/d
  • S-Class (W222) – S300 BlueTEC HYBRID (paired with electric motor)
  • CLA (W117) – 200d/220d
  • GLA (X156) – 200d/220d
  • GLK (X204) / GLC (X253) – 220d/250d

Vans & MPVs

  • Vito / V-Class (W447) – 116 CDI / 220d
  • Sprinter (W906) – Wide range of outputs for commercial duty

OM651 vs OM654 vs OM646

At a glance:

FeatureOM646OM651OM654
Era~2002–20102008–20192016–present
BlockCast ironAluminum (lightweight)All-new light design
InductionSingle turboSingle / twin-turboAdvanced single/two-stage
EmissionsEuro 3–4Euro 5/6 (DPF/SCR)Euro 6d ready
Power~88–150 hp95–204 hp150–200+ hp
“Headaches”Simpler, robustChain, injectors, EGRFewer issues reported
OverallDurable & simpleStrong but complexBest efficiency & refinement

Verdict: OM651 modernized the 2.1L with power and emissions tech; OM654 improves efficiency, refinement, and serviceability.

Belt & Water Pump Notes

  • – Serpentine/belt system drives alternator, water pump, AC.
  • – Watch for: cracking, fray, chirp (misalignment).
  • – Water pump: leaks and bearing wear are common age-mileage items; replace at first sign of seep/overheat.
OM651 Belt Diagram
OM651 Belt Diagram
OM651 Water Pump
OM651 Water Pump

Real-World Owner Quotes

“230,000 km on my W204 OM651 only a DPF sensor so far.” r/w204
“These engines are solid if maintained. Don’t ignore timing rattle.” MBClub UK tech
“Sprinter OM651 reliable; injector blow-by at 150k fixed myself.” Sprinter-Source owner

FAQs

Q1: How long do OM651 timing chains last?
Typically 100k–150k miles. Rattle = inspect/replace.

Q2: Are OM651 injectors prone to failure?
Early Delphi piezo were problematic; later magnetic injectors are better.

Q3: Is the OM651 twin-turbo?
Yes on higher-output 220/250 CDI/d; lower tunes often single-turbo.

Q4: Best oil for OM651?
MB 229.51 / 229.52 low-SAPS synthetic (DPF-safe). 5W-30/5W-40 per climate.

Q5: Upgrade to OM654 easily?
No, mounts, electronics, emissions, and cooling differ substantially.

Continue learning in our Mercedes Engine Types Hub.

Author

Written by Mercedes Expert
With years of hands-on experience diagnosing and repairing Mercedes-Benz systems, he brings technical depth and practical case studies to help car owners, technicians, and enthusiasts troubleshoot complex automotive issues. His work focuses on clear repair guides, OEM-level procedures, and knowledge-sharing to empower both professionals and drivers.
Last Updated: September 2025