OM654 Engine: What Makes It So Efficient and Reliable?

OM654 Mercedes
OM654 Mercedes

Mercedes OM654 Engine (2016–Present)

The Mercedes-Benz OM654 is the brand’s fourth-generation 2.0L inline-4 diesel engine, introduced in 2016 to replace the OM651.

It combines an aluminum block and head, Nanoslide-coated cylinders, variable-geometry turbocharging, and integrated DPF/SCR aftertreatment to meet strict Euro 6d emission standards.

Delivering up to 265 hp and 550 Nm, the OM654 is lighter (-17% vs OM651), more efficient, and quieter making it one of the most advanced four-cylinder diesels in Mercedes history.

But while praised for efficiency and refinement, owners have reported some injector, timing chain, and EGR/DPF issues over time. This guide covers specs, innovations, problems, maintenance tips, and models that use the OM654.

For a full overview of all Mercedes powerplants, visit our Mercedes Engine Types Hub.

OM654 Mercedes
OM 654 Mercedes

OM654 Engine Key Specifications

FeatureDetails
ConfigurationInline-4, turbocharged
Displacement1,950–1,992 cc
Bore × Stroke82 × 92.3 mm
Compression Ratio15.5:1
Block / HeadAll-aluminum, Nanoslide cylinder coating
Power Output90–265 hp (varies by variant)
TorqueUp to 550 Nm
TurboSingle VGT, water-cooled
Fuel Injection4th-gen common rail, 2050 bar piezo
EmissionsEuro 6d with integrated DPF & SCR
Dry Weight~168 kg
OM 654 Mercedes
OM 654 Mercedes

OM 654 Variants & Applications

VariantOutputTypical Models
OM654 DE16 G SCR90–118 kW / 300–360 NmC180d, C200d, A-Class diesel
OM654 DE20 G SCR110–143 kW / 360–400 NmC220d, C 300d, E220d, GLC 200‑220d, W167, C257
OM654 M DE20 G SCR (MHEV)Up to 200 kW / 550 NmC/E 300d hybrids with 48V starter-generator
High-output OM654~265 hpS-Class W223, performance variants

Technologies and Innovations

  • – Nanoslide cylinder coating → reduces friction, improves wear resistance.
  • – Single-stage variable geometry turbo (VGT) → better torque delivery across RPMs.
  • – Close-coupled DPF + SCR → faster warm-up, better NOx control.
  • – CAMTRONIC valve lift adjustment → optimized valve timing for emissions and efficiency.
  • – Lightweight aluminum block → improved fuel economy and handling.
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes

OM654 Reliability & Driving Experience

  • – Refinement: Quieter and smoother than OM651.
  • – Efficiency: Up to 20% better fuel economy.
  • – Torque delivery: Strong low-end pull, ideal for long-distance driving.
  • – Emissions: Meets Euro 6d with integrated AdBlue SCR system.

Verdict: More durable and fuel-efficient than the OM 651, though some early units faced timing chain and injector seal issues.

OM654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes
OM 654 Mercedes

Common OM654 Problems & Fixes

IssueSymptomsFix
Injector seal leaksOil seepage, “black death” residueReplace seals (~£600 repair); inspect injectors regularly
Timing chain wearRattle on cold start, occasional recallsMonitor noise; replace during major service
Camshaft bearing wearTurbo lag, noise (Sprinter forums)Inspect followers/rockers; replace proactively
EGR/DPF/AdBlue faultsEmission warnings, limp modeClean/replace EGR, maintain AdBlue, perform DPF regens
Turbo/oil leaksBoost drop, oil under turboReplace cracked hoses/gaskets; always use MB-approved oil

Related case studies:

Car Dies While Driving: Case Study & Solution

Engine is Burning Oil: Solve it Easily

AdBlue System Malfunction: Full Repair Guide

  • – Oil & filter: Every 10k mi, MB 229.51/229.52 spec
  • – Injector seals: Inspect every major service
  • – Timing chain: Check at 100–150k km if rattling
  • – EGR/DPF cleaning: Every 60–80k mi, or earlier in city use
  • – Turbo hoses: Inspect each service for cracks/leaks
  • – AdBlue system: Top up monthly; keep fluid fresh

Pro Tip: Most OM654 limp-mode events are emissions related. Keep DPF clean and use high-quality diesel + AdBlue.

OM 654 vs OM651: Key Differences

FeatureOM651OM654
BlockCast ironAluminum, ~34 kg lighter
EmissionsEuro 5 / early Euro 6Euro 6d with integrated DPF+SCR
Fuel EfficiencyGood15–20% better
RefinementNoisierQuieter, smoother
TurboSome variants with twin turboSingle VGT

Which Mercedes Models Use OM 654?

– C-Class (W205 facelift, W206) – C180d, C200d, C220d, C300d

E-Class (W213) – E200d, E220d, E300d

– GLC (X253, X254) – 200d, 220d

GLE (W167) – diesel + mild hybrids

CLS (C257) – CLS 300d

S-Class (W223) – base diesel trims

– Sprinter vans – newer variants

OM654 Oil Capacity

  • => ~6.0–6.5 liters with filter (varies slightly by model).
  • =>Always use MB 229.51/229.52 approved low-SAPs synthetic oils.

FAQ

Q1: Is the OM 654 reliable?
Yes, it’s considered more reliable than the OM651, but injector seals and timing chain wear need attention.

Q2: What is the lifespan of OM 654?
With proper care, many engines exceed 250,000 km (155k mi), especially in long-distance use.

Q3: OM6 54 vs OM656 – which is better?
The OM654 (2.0L I4) is more fuel-efficient and compact. The OM656 (3.0L I6) offers higher performance and smoother refinement.

For a full overview of all Mercedes powerplants, visit our Mercedes Engine Types Hub.

Author

Written by Mercedes Expert
With years of hands-on experience diagnosing and repairing Mercedes-Benz systems, he brings technical depth and practical case studies to help car owners, technicians, and enthusiasts troubleshoot complex automotive issues. His work focuses on clear repair guides, OEM-level procedures, and knowledge-sharing to empower both professionals and drivers.
Last Updated: September 2025